Bob Toss - There are no Mistakes (only Happy Accidents)

Hello there, thank you for joining me in this belated forum post.

After a brief outing with Splat at RoboNerd, I decided I needed a more effective beetleweight that could still be made cheaply and safely. So set about designing various wedged-shaped flippers. I wanted the build to be a cross between Wild Thing from Robot Wars and Blip from BattleBots. Something compact and tanky, that could survive the hits and have plenty of options. I set about making CAD, in this case Cardboard Aided design. Using the electronics from Splat and an old RC servo to create a working prototype. I also need a name and, after delegating this task to people who should not have been given that power, the name Bob Toss was brought forth (thanks Sion), giving me a theme to lean all the way into.


The prototype with a mysterious sparkly brown foam sheet

Initially the flipper arm ran all the way to the floor however, I decided it might be easier to protect the weapon if the wedge stopped at the end of the chassis to allow various, interchangeable wedges/forks to be made (ala Blip). This is also why the servo is not connected to the flipper, to prevent any unnecessary damage and make it as simple as possible to repair



Completed design, with salvaged steel wedge and just enough room for internals

The main chassis was built from titanium. Titanium white HDPE that is. A 5mm base plate and 10mm everything else (told you it would be a tank). Everything was held in place using as many clamps as I could lay my hands on and screwed together with M4 wood screws.


Please don’t make any comments about my clamping system

It was then time to transfer all of the electronics to the new chassis. It’s a little tight, with my inability to solder XT-30s consistently leading to me buying pre-soldered connectors that take up more space but at least individual components can be easily swapped out for repairs. In the spirit of improving maintenance ease I originally had the top panels on hinges, matching that of the flipper, however these are currently absent after moving the link to the top of the robot.


Shaping up nicely

With everything fitted and the electronics up and running it was time to start thinking about aesthetics. With the plan of using glitter foam for Bob’s hair I thought it might be necessary to have a thin sheet of polycarbonate over the foam to prevent rogue glitter. It also adds extra protection from any overhead attacks. The polycarb was fitted temporarily while the HDPE was removed for painting.


Please don’t show this picture to any hammersaw builder

With extra time before the event I made a few different wedge attachments including a couple of salvaged steel angles to use as wedges and a 10mm block that was hinged to avoid hitting seams in the floor when box-rushing horizontals. However to only affective front was the forks created from HDPE off-cuts which will be returning as an option for champs.


Pick a wedge, any wedge…

With spares prepped and every wedge paint to be on theme, Bob was ready for his first event Scouse Showndown 3.


Don’t scrach the beautiful paint work

The fight card for Scouse Showdown was rough and the organiser apologise for the draw but you’ve got to work with what you got. Firstly, a loss to Bby Dead Bod due to a poorly attached wheel then having the link sniped in seconds by an aggressively driven Unstoppable force. fight 3 went a lot smoother, however, we managed to survive 2 minutes with Chucky and even got a cheeky little lift while both robots were upside down.



Before and after a brief encounter with Bby Dead Bod.

Without a doubt, the best moment from the event, was the whiteboard match against BulletPoint Onryo, with an assist from a (not so) minibot built by Dave Weston. After the Bob Toss came in massively underweight, I put out a call on social media for a minibot and Dave, inspired by my previous Art Attack theme, came in with a genius idea of a paintbrush robot that attacked with actual paint. It was his arena, so he was happy to make a mess in it.


Photo credit: Dave Weston

And a mess we made in a chaotic battle that led to paint getting in BulletPoint’s weapon gear and on Bob’s hair, with our opponent ultimately ending down the pit. (I’m taking some of the credit for that) Here is the aftermath of the carnage.


BulletPoint Onryo marked by its opponent


And some friendly fire

In the end the robot is something that I am extremely proud of and although its performance was less than stellar, it never stopped working electronically. Massive thanks to Dave for providing the biggest high of the event, despite the problems that arose on the day. Also massive thank you to Merseyside Robot Fighting for not not only letting me compete but for awarded me the “Judges’ Choice”, citing my enbodiment of the spirit of the sport I have enjoyed as a fan for my whole life.

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This is the embodiment of everything I wish to see in a robot. Fantastic work, you should feel proud.

Massive props for the execution of everything. While relatively simple in design and construction it is all done exceptionally cleanly and shows a builder understanding and working to their strengths.

The theme, decoration and name is just the icing on the titanium white plastic cake.

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Went for Wild Thing, got Raging Reality. Also, might I suggest that one of the wedge modules be named “they’re in the pretty little trees”.

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This is LOVELY. Not much more to say, great piece of old school building and a lovely theme.

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Really excellent build diary, and fantastic theming!

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This is a long one so sit back and relax as I rundown the latter half of 2024 and BBB Champs.
The preparation for Bob’s next event started in way back in April with hardox forks, something that I was in dire need of after being bodied by Chucky at Scouse (somehow I only got a lift when Bob was upside down). This meant I had to dive into something I’d been avoiding for the past few months, CAD software. Now I’m not technically new the CAD, I started a degree in Mechanical Engineering, dropping out after a year, and was semi-familiar with Fusion (or was it Solidworks, I can’t quite remember) However, uni was a rough time and a lot of what I’d learnt had been put out of my mind, so to speak.

So after a quick bit of research, I downloaded the free version of Fusion 360, watched a lot of tutorials, and sat down to learn CAD. The fork design came out fairly basic but I wanted to add some kind of uniques flare. So after a bit of advice from a few friends, and inspiration from ol’ Bob Ross himself, I settled on a fork design that sort of resembles half of a fir tree when standing on its end.


My first attempt with a paint droplet cutout. I was reliably informed this was a bad Idea.


Final fork CAD, with extra mount holes and double barb to resemble a fir tree.

Over the next few weeks, I slowly stumbled through the CAD process until I had something that resembled the robot as it stood and could be modified to include the forks and alternative attachments. The Fork design was then sent to be lasercut, courtesy of Sion Williamson.


Look ma, I did a CAD!

The next problem to solve was the poor traction. Originally Bob had used self-amalgamating tape wrapped around the wheels, under the recommendation of Paul from Huhnerfleisch. However, with my exposed wheels, this tape was quickly knock off at scouse and became an entanglement risk. I was then lent latex by James at Scouse and hastily applied it to the wheels between rounds. For Champs ditching the tape for liquid latex seemed the way to go, so with an old paintbrush which was previously used as Splat’s weapon, I got to work. I applied a few layers, overlapping on either side to give the latex more to stick to. Then I tried to cover up my ugly work with a nice coat of sky blue paint.


Might as well paint the outside of the wheel while I’m at it, because: aesthetics!

The final major change was to move the servo back to increase the range of motion on the flipper. Previously, it could only manage 30 degrees, barely lifting anything of the ground and failing the self-right. Now, with the addition of a servo extender from BBB, and a lowering the servro to the base, the range of motion was increased to more than double. Test drives for POM concluded that the robot could indeed self-right now, with a little extra kick if it drove full reverse at the weapon fired.


More CAD, this time Cardboard Aided Design.

With the forks cut, thanks again Sion, I knew I needed more armour if Bob was to face another big horizontal. So I prototyped side wedges from cardboard to sit around the new forks. These would later be cut from HDPE and then heat-bent to shape. Yet another skill to learn, but one well explained by Greg on the Team HNS YouTube channel and something I will definitely include more of going forward.

Prototyping the front wedges, note the screwdriver weapon lock

While making the wedges I made sure to add a weapon lock as this was something I kind of got away with a scouse, also the flipper failsafe was set-up correctly now, don’t tell Ben. With wedges cut and bent, and a healthy amount of spares made and painted, the last job was the all important Bob Ross face. Originally I painted the face over the landscape then covered the whole lot with a thin sheet of polycarb, sandwiching the foam inbetween, to prevent the whole thing from being scratched. Now with more interchangable parts I decided to paint the face on the reverse of the polycarb, with the foam glued to the outside so the face could be removed to reveal the full landscape painting. (which painted following with Bob Ross’s Granduer of Summer in case you’re wondering…)


Scratch my paintwork, I dare you…

The day of Champs went exceptionally well despite some scary match-ups. First up was AquaHolic and, my first big vert, Digestive. I was shaking with nerves but was reassured by having Dave Weston back on hand with his mini-bot Art Attack. A very hasty discussion pre-match led to him going for Aqua and me going full send at Digestive. At least, I started driving at Digestive then paused when I realised he was having spin up issues and I might actually have a chance here. After a pushing match, I was genuinely jumping with excitement when Bob managed to overturn Digestive. Sure, he self-righted immediately, but Bob had Tossed his first (and hopefully not last) opponent. In the melee that follow, digestive drove down the pit and Bob lost a wheel and front wedge in a huge, before getting a cheeky little lift on AquaHolic.

This is my new favourite photo - Courtesy of Mike brazier

The fight ended with the mini-bot down the pit and Bob limping on one wheel. Resulting in a JD loss and some unknowing helpful crab-walking practice for the redemption battle.

Yes, it’s that fight, being told I had Paradigm spin next carried about as much fear as when I was told at Scouse that my first ever fight was against Bby Dead Bod. Except this time, if I lost to this big scary horizontal I was out. Driving to the starting spot, I could tell something was off on the drive but I let it slide, not wanting to halt procedings to investigate the issue. I later found that the output shaft of the motor was bent, which probably explained why, after a dodgy start, the robot decided to eject its left hand wheel and I spent the rest of the fight crab walking. After regaining some control I hobbled over the Paradigm Spin only to be told by Dave to leave him, he’s stopped moving. Wait, what? He’s not moving? Oh my… Back off quick, so they start the count!

But then he started moving as the count-out started. So I turned and crab-walked back at him, but by the time I reached him, and got hit by the spinner, he’d stopped again. So I hobbled away again.

And this was how the fight went on, I’d attack, He’d stop, I’d back away, he’d move, to much frustration (mainly from Dave and the Ref) Until the dying seconds of the fight when He found his way over to the pit, and I to the pit button. In the confusion I hit the button with five seconds to go. But, as chance would have it, It takes about five seconds for the BBB arena pit the lower. causing the pit to drop on zero and Pradigm Spin to pinball around after cease was called.


THAT moment. Yes, that is the mini-bots battery flying into the pit.

With the debis swept from the arena, including the mini-bots battery retrieved from the pit, there was a wait for the judges to deliberate. It was concluded that Paradigm was not in the pit before time ran out, but on aggression Bob Toss had indeed won the judges decision.


The aftermath of one of THE fights of all time.

So with my first ever competion win I was riding high, and was drawn against Jed and AntiThesis from my next fight. I put the forks back on hoping to get underneath Antithesis, unfortuately he had the same idea, and with more forks and better drive the fight was a forgone conclusion. My attempts to avoid any serious damage were successful however, with the only major crushing attack from Antithesis somehow finding the only airgap in the robot, left for the locking bar to pass through. Allowing him to get a spectacular crush and lift with no expense felt by me.


Oh no, not the paint job!

after a pause for seperation, Antithesis very quickly bullied Bob Toss down the pit, saving it any further pain and eliminating me from the competition. I later gave the top panel to Jed as a trophy.


The top panel given to Jed after the fight.

With miraculously little damage Bob was thrown into a lifter whiteboard at the end of the day. Mainly as an excuse to team up with fellow artist Dom, with Siren. though Bob was KO’d early the fight was so much fun and really helped to top of the amazing experience I had that day. I hope I am to come back soon, with a new improved Bob. Or another artist theme robot, perhaps…


Art bros, Assemble!

All of Bob Toss’s Fights can be found here. goodbye and Happy Botin’

Bob Toss - All Fights - BBB Beetleweight Champs 2024

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A very impressive end to that fight. It was almost like Behemoth vs Nuts, when the pit descended with a robot on it. A very sad way to go down.

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Ive never seen bob toss upclose and had no idea it was all hand painted! love it

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Yep, All hand painted. I know I don’t have the most advanced build so if there’s any excuse to show my artistic ability I’ll take it :laughing:

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