Joining polycarb for antweight chasis

Polycarb can be bent cold, so you could do Pheonix’s tabs and bolts suggestion all in polycarb.

You could also use nutstrip. BBB sell some in M3 and M4 (https://shop.bristolbotbuilders.com/product/nutstrip/), or I designed some lighter 3D printed M2 ones (3D printed M2 nutstrip). I know you don’t want to get into printing yourself, but I’m sure you can find someone happy to print them for you. (I could if you’re willing to pay a few quid, but I don’t want to pressure you at all)

Another option would be to use small blocks of HDPE or tough wood, and fasten the polycarb to them with small wood screws

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